TheAisin AW TF-8# SC seriesis a 6-speed automatic transmission designed for use intransverse engineapplications produced byAisin Seiki.It is built inAnjō,Japan,[1]}} and is also called TF-80SC[2](AWF21), AF40-6, AM6,[3]AW6A-EL and TF-81SC (AF21).[4]All-wheel drive transfer cases can be fitted to the AWTF-80 SC.
AWTF-80 SC | |
---|---|
Overview | |
Manufacturer | Aisin Seiki |
Production | 2005 – 2019 |
Model years | 2005 – 2019 |
Body and chassis | |
Class | 6-SpeedTransverseAutomatic Transmission |
Related | Ford 6R GM 6L ZF 6HP |
Chronology | |
Successor | Aisin-Toyota 8-speed |
It uses aLepelletier gear mechanism,[5]anepicyclic/planetary gearset,which can provide more gear ratios with significantly fewer components. This means theAisin AW TF-8# SC seriesis actually lighter than its five-speed predecessors.
TheFord 6R,GM 6L,andZF 6HPtransmissions are based on the same globally patented gearset concept. TheAWTF-80 SCis the only one fortransverse engineinstallation.
Gear Model
|
R | 1 | 2 | 3 | 4 | 5 | 6 | Total Span |
Span Center |
Avg. Step |
Compo- nents |
---|---|---|---|---|---|---|---|---|---|---|---|
AisinAWTF-80 2005 |
−3.394 | 4.148 | 2.370 | 1.556 | 1.155 | 0.859 | 0.686 | 6.049 | 1.687 | 1.433 | 3 Gearsets 2 Brakes 3 Clutches |
ZF6HPAll · 2000[b] | −3.403 | 4.171 | 2.340 | 1.521 | 1.143 | 0.867 | 0.691 | 6.035 | 1.698 | 1.433 | |
Specifications
editBasic concept
editA conventional 5-pinionplanetary gearsetand a compoundRavigneaux gearsetis combined in aLepelletier gear mechanism,[5]to reduce both the size and weight. It was first realized in 2000 with the6HPfromZF Friedrichshafen.Like all transmissions realized with Lepelletier transmissions, the AWTF-80 SC also dispenses with the use of the direct gear ratio, making it one of the very few automatic transmission concepts without such a ratio.
It also has the capability to achievetorque converterlock-up on all 6 forward gears, and disengage it completely when at a standstill, significantly closing thefuel efficiencygap between automatic andmanual transmissions.
Gearbox control
editTo reduce external wiring as well as to provide a constant environment for thetransmission control module(TCM), it is located inside the transmission housing. Gear shifting is managed by a computer program that oversees a clutch-to-clutch actuation that allows one clutch engage the instant the clutch from the previous gear disengages. When idling and with the foot brake depressed neutral gear is selected automatically. This helps to reduce internal temperatures and improve the fuel economy.[citation needed]
Maximum shift speed | 7,000/min | 6,500/min |
---|---|---|
Maximum torque | 350N⋅m(258lb⋅ft) | 400N⋅m(295lb⋅ft) |
Torque converter diameter | 260mm(10.2in) | |
Length | 358mm(14.1in) | |
Weight | 90kg(198lb) |
With Assessment[a][b] | Planetary Gearset: Teeth[c] Lepelletier Gear Mechanism |
Count | Total[d] Center[e] |
Avg.[f] | |||
---|---|---|---|---|---|---|---|
Simple | Ravigneaux | ||||||
Model | Version First Delivery |
S1[g] R1[h] |
S2[i] R2[j] |
S3[k] R3[l] |
Brakes Clutches |
Ratio Span |
Gear Step[m] |
Gear Ratio |
R |
1 |
2 |
3 |
4 |
5 |
6 |
Step[m] | [n] | [o] | |||||
Δ Step[p][q] | |||||||
Shaft Speed |
|||||||
Δ Shaft Speed[r] |
|||||||
Aisin AWTF-80 SC |
450N⋅m(332lb⋅ft) 2005[6] |
50 90 |
36 44 |
44 96 |
2 3 |
6.0494 1.6865 |
1.4333[m] |
Gear Ratio |
−3.3939[n] |
4.1481 |
2.3704[o] |
1.5556 |
1.1546[q] |
0.8593 |
0.6857[r] |
Step | 0.8182[n] | 1.0000 | 1.7500[o] | 1.5238 | 1.3472 | 1.3436 | 1.2532 |
Δ Step[p] | 1.1484 | 1.1311 | 1.0027[q] | 1.0722 | |||
Speed | -1.2222 | 1.0000 | 1.7500 | 2.6667 | 3.5926 | 4.8272 | 6.0494 |
Δ Speed | 1.2222 | 1.0000 | 0.7500 | 0.9167 | 0.9259 | 1.2346 | 1.2222[r] |
ZF 6HP | All[b]· 2000[s] | 37 71 |
31 38 |
38 85 |
2 3 |
6.0354 1.6977 |
1.4327[m] |
Gear Ratio |
−3.4025[n] |
4.1708 |
2.3397[o] |
1.5211 |
1.1428[q][r] |
0.8672 |
0.6911 |
Step | 0.8158[n] | 1.0000 | 1.7826[o] | 1.5382 | 1.3311 | 1.3178 | 1.2549 |
Δ Step[p] | 1.1589 | 1.1559 | 1.0101[q] | 1.0502 | |||
Speed | -1.2258 | 1.0000 | 1.7826 | 2.7419 | 3.6497 | 4.8096 | 6.0354 |
Δ Speed | 1.2258 | 1.0000 | 0.7826 | 0.9593 | 0.9078[r] | 1.1599 | 1.2258 |
Ratio R & Even |
|||||||
Ratio Odd |
|||||||
Algebra And Actuated Shift Elements | |||||||
Brake A[t] | ❶ | ❶ | ❶ | ❶ | |||
Brake B[u] | ❶ | ❶ | ❶ | ||||
Clutch C[v] | ❶ | ❶ | |||||
Clutch D[w] | ❶ | ❶ | |||||
Clutch E[x] | ❶ | ❶ | ❶ | ||||
| |||||||
Applications
editMake | Period | Model |
---|---|---|
BMWGroup | ||
BMW | 2014–2020 | i8 |
2015–present | 225xe Active Tourer (F45) | |
2020–present | X1 xDrive 25e (F48) | |
2020–present | X2 xDrive 25e (F39) | |
Mini | 2014–2017 | Cooper (F56/55) |
2015–2017 | Clubman (F54)[a] | |
2016–2017 | Countryman (F60)[b] | |
Fiat Chrysler Automobiles[c] | ||
Alfa Romeo |
2005–2011 | 159[d] |
2005–2010 | Brera[e] | |
2006–2010 | Spider[f] | |
Fiat | 2005–2011 | Croma[g] |
2012–2019 | 500 | |
Lancia | 2008–2014 | Delta[h] |
Ford Motor Company | ||
Ford | 2005–2007 | Five Hundred |
2006–2012 | Ford Fusion (US)[i] | |
2007–2014 | Mondeo MkIV[j] | |
2006–2014 | Galaxy[k] | |
Lincoln | 2006 | Zephyr |
2007–2012 | MKZ | |
Mercury | 2005–2010 | Milan[8] |
2005–2007 | Montego[8] | |
General Motors | ||
Cadillac | 2005–2010 | BLS[l] |
2009–2016 | SRX II[m] | |
Chevrolet | 2008–2016 | Cruze[n] |
Opel Vauxhall |
Astra | |
Vectra | ||
Signum | ||
Zafira | ||
2008–2017 | Insignia | |
2014–2017 | Meriva | |
Saab | 2006–2014 | 9-3 II(FWD & AWD)[o] |
2013–2014 | 9-3 III | |
2010–2012 | 9-5 II | |
Hyundai | ||
2006–2014 | Veracruz[7] | |
Jaguar Land Rover | ||
Jaguar | 2007–2009 | X-Type[p] |
Land Rover |
2006–2014 | Freelander 2 |
2011–2013 | Evoque | |
Luxgen | ||
2013–2015 | S52.0 T | |
2015-2019 | S5ecohyper[q] | |
2019–Present | S5GT (GT 225) · 1.8 T | |
2014–2015 | U6[r] | |
2015–2018 | U6 ecohyper[s] | |
2018–Present | Luxgen U6GT (GT 220) 1.8 T | |
2016–Present | Luxgen M7ecohyper 2.2 T | |
2016–Present | Luxgen U7ecohyper 2.2 T | |
2019–Present | URX1.8 T | |
Mahindra & Mahindra | ||
2015–present | XUV 500 | |
Mazda | ||
2005–2008 | 6 I | |
2006–2012 | CX-7 | |
2006–present | CX-9 | |
2006–present | MPV III | |
2007–2012 | 6 II | |
PSA Group | ||
Citroën [t] |
C4 | |
C5 | ||
C6 | ||
DS3 | ||
DS4 | ||
DS5 | ||
2010–2016 | Jumpy | |
C-Elysée | ||
Peugeot [u] |
2006–2008 | 307 |
2014–2018 | 308 | |
2005–2010 | 407 | |
2010–present | 408 (Saloon) | |
2011–2018 | 508 | |
2005–2010 | 607 | |
2008– | 3008 | |
2009– | 5008 | |
2010–2016 | Expert | |
Renault | ||
2005–2009 | Vel Satis | |
2006–2010 | Espace | |
Suzuki | ||
2014–present | Vitara(FWD & AWD) | |
2015–present | Baleno | |
2017–present | Swift | |
2017–present | SX4S-Cross | |
ToyotaGroup &Lotus | ||
Toyota [v] |
2006–2008 | Previa(V6) |
2007–2018 | Camry | |
2007–2017 | Aurion(V6) | |
2007–2012 | Blade(V6) | |
2007–2013 | Mark X Zio(V6) | |
2008–2016 | Highlander | |
2008–2017 | Alphard(V6) | |
2008–2018 | Avalon | |
2008–2018 | RAV4 | |
2009–2017 | Venza | |
2011–2016 | Sienna | |
2017 | ProAce | |
Lexus | 2007–2018 | ES350 |
2010–present | RX[w] | |
2015–present | NX200t[x] | |
Lotus | 2012 | Evora(IPS) |
2022– | Emira(V6) | |
Scion | 2011–2016 | tC |
VolkswagenGroup | ||
Audi | 2003–2013 | A3 |
2015–2018 | Q3 | |
Škoda | Octavia | |
Rapid[y] | ||
VW | 2003–2010 | Transporter |
2007 | Jetta | |
2009–2017 | Tiguan | |
2012–present | Passat | |
2019–present | Polo (MK5)(India) | |
Volvo | ||
2005–2014 | XC90[8][10][11][12](FWD & AWD)[z] | |
2006–2009 | S60[10](FWD & AWD)[aa] | |
2006–2008 | Volvo V70 II(FWD & AWD)[ab] | |
2006–2008 | XC70(AWD) | |
2007–2016 | S80 II[11][14](FWD & AWD)[ac] | |
2008–2016 | V70 III[15](FWD & AWD)[ad] | |
2008–2016 | XC70 II[11](FWD & AWD)[ae] | |
2009–2017 | XC60[11](FWD & AWD)[af] | |
2011–2018[11] | S60 II(FWD & AWD)[ag] | |
2016–2017 | S90(FWD)[ah] | |
2016–2018 | V90(FWD)[ai] | |
2011–2018 | V60(FWD & AWD)[aj] | |
2011–2012 | S40 II(FWD)[ak] | |
2011–2012 | V50[16](FWD)[al] | |
2011–2013 | C30(FWD)[am] | |
2011–2013 | C70 II(FWD) | |
2012–2014 | V40 II(FWD)[an] | |
| ||
See also
editReferences
edit- ^ab"GM Engine Original Equipment Manufacturer | GM Powertrain"(PDF).Archived(PDF)from the original on 24 September 2015.Retrieved16 September2015.
- ^"Volvo Car Bookstore".Archivedfrom the original on 26 March 2015.Retrieved13 September2015.
- ^"Archived copy"(PDF).Archived fromthe original(PDF)on 4 March 2021.Retrieved4 June2017.
{{cite web}}
:CS1 maint: archived copy as title (link) - ^"Archived copy"(PDF).Archived fromthe original(PDF)on 4 March 2016.Retrieved2 January2015.
{{cite web}}
:CS1 maint: archived copy as title (link) - ^abRiley, Mike (1 September 2013)."Lepelletier Planetary System".Transmission Digest.Archivedfrom the original on 21 June 2023.Retrieved3 March2023.
- ^Kasuya, Satoru; Taniguchi, Takao; Tsukamoto, Kazumasa; Hayabuchi, Masahiro; Nishida, Masaaki; Suzuki, Akitomo; Niki, Hiroshi (2005)."AISIN AW New High Torque Capacity 6-Speed Automatic Transmission for FWD vehicles".SAE Transactions.114:1193–1201.ISSN0096-736X.JSTOR44725152.Archivedfrom the original on 20 July 2020.Retrieved9 July2020.
- ^abcd"Replacement Aisin Warner TCC Linear Solenoid with Black Connector".Rostra Powertrain Controls. Archived fromthe originalon 22 May 2018.Retrieved16 January2019.
- ^abcde"Archived copy"(PDF).Archived fromthe original(PDF)on 4 March 2016.Retrieved16 September2015.
{{cite web}}
:CS1 maint: archived copy as title (link) - ^"LUXGEN U6 VIETNAM".luxgen-motor.vn(in Vietnamese). Archived fromthe originalon 11 August 2017.Retrieved25 February2018.
- ^ab"Volvo Car USA, LLC. Bookstore:RTJ21096-2009-06-10".volvotechinfo.Archived fromthe originalon 4 March 2016.Retrieved26 November2017.
- ^abcde"Volvo Car USA, LLC. Bookstore:TJ26840-2014-11-06".Archived from the original on 17 June 2016.Retrieved26 November2017.
- ^"Kraftstoffbetriebene Heizung, D5244T, TF-80SC"[Fuel powered heater, D5244T, TF-80SC] (Accessory installation instructions) (in English and German). Volvo Car Customer Service.Archivedfrom the original on 25 February 2018.Retrieved25 February2018.
- ^"437: Transmission control module (TCM), TF-80SC AWD"(PDF).Volvo Car Corporation. 23 December 2013.Archived(PDF)from the original on 25 February 2018.Retrieved25 February2018.
- ^Volvo Car Corporation (2008)."Models - S80 - Technical Data - Volvo Car UK Media Newsroom".Archived fromthe originalon 4 March 2016.Retrieved13 September2015.
- ^abc"Volvo Car USA, LLC. Bookstore:RTJ20857-2009-04-15".volvotechinfo.Volvo Cars of North America. 15 April 2009.Archivedfrom the original on 25 February 2018.Retrieved25 February2018.
- ^"Volvo V50 Betriebsanleitung (MY12)"[Volvo V50 owner's manual (MY12)](PDF)(in German). Volvo Car Corporation. 2011. p. 312.Archived(PDF)from the original on 13 April 2016.Retrieved16 January2019.