Plasticsare a wide range ofsyntheticor semi-synthetic materials that usepolymersas a main ingredient. Theirplasticitymakes it possible for plastics to bemolded,extrudedorpressedinto solid objects of various shapes. This adaptability, plus a wide range of other properties, such as being lightweight, durable, flexible, and inexpensive to produce, has led to their widespread use. Plastics typically are made through human industrial systems. Most modern plastics are derived fromfossil fuel-based chemicalslikenatural gasorpetroleum;however, recent industrial methods use variants made from renewable materials, such ascornorcottonderivatives.[1]
Between 1950 and 2017 9.2 billion metric tons of plastic are estimated to have been made; more than half of this has been produced since 2004. In 2020, 400 million tons of plastic were produced.[2]If global trends on plastic demand continue, it is estimated that annual global plastic production will reach over 1.1 billion tons by 2050.
The success and dominance of plastics starting in the early 20th century has caused widespread environmental problems,[3]due to their slow decomposition rate in natural ecosystems. Most plastic produced has not been reused, or is incapable of reuse, either being captured inlandfillsor persisting in the environment asplastic pollutionandmicroplastics.Plastic pollution can befound in all the world's major water bodies,for example, creatinggarbage patchesin all of the world's oceans and contaminating terrestrial ecosystems. Of all the plastic discarded so far, some 14% has been incinerated and less than 10% has been recycled.[2]
In developed economies, about a third of plastic is used in packaging and roughly the same in buildings in applications such aspiping,plumbingorvinyl siding.[4]Other uses include automobiles (up to 20% plastic[4]), furniture, and toys.[4]In the developing world, the applications of plastic may differ; 42% of India's consumption is used in packaging.[4]In the medical field, polymer implants and other medical devices are derived at least partially from plastic. Worldwide, about 50 kg of plastic is produced annually per person, with production doubling every ten years.
The world's first fully synthetic plastic wasBakelite,invented in New York in 1907, byLeo Baekeland,[5]who coined the term "plastics".[6]Dozens of different types of plastics are produced today, such aspolyethylene,which is widely used inproduct packaging,andpolyvinyl chloride(PVC), used in construction and pipes because of its strength and durability. Many chemists have contributed to thematerials scienceof plastics, includingNobel laureateHermann Staudinger,who has been called "the father ofpolymer chemistry,"andHerman Mark,known as "the father ofpolymer physics".[7]
Etymology
The wordplasticderives from the Greek πλαστικός (plastikos), meaning "capable of being shaped ormolded;"in turn, it is from πλαστός (plastos) meaning "molded."[8]As anoun,the word most commonly refers to the solid products of petrochemical-derived manufacturing.[9]
The nounplasticityrefers specifically here to the deformability of the materials used in the manufacture of plastics. Plasticity allowsmolding,extrusionorcompressioninto a variety of shapes: films, fibers, plates, tubes, bottles and boxes, among many others.Plasticityalso has a technical definition in materials science outside the scope of this article; it refers to the non-reversible change in form of solid substances.
Structure
Most plastics containorganicpolymers.[10]The vast majority of these polymers are formed from chains of carbon atoms, with or without the attachment of oxygen, nitrogen or sulfur atoms. These chains comprise manyrepeating unitsformed frommonomers.Each polymer chain consists of several thousand repeating units. Thebackboneis the part of the chain that is on themain path,linking together a large number of repeat units. To customize the properties of a plastic, different molecular groups calledside chainshang from this backbone; they are usually hung from the monomers before the monomers themselves are linked together to form the polymer chain. The structure of these side chains influences the properties of the polymer.
Classifications
Plastics are usually classified by the chemical structure of the polymer's backbone and side chains. Important groups classified in this way include theacrylics,polyesters,silicones,polyurethanes,andhalogenated plastics.Plastics can be classified by the chemical process used in their synthesis, such ascondensation,polyaddition,andcross-linking.[11]They can also be classified by their physical properties, includinghardness,density,tensile strength,thermal resistance,andglass transition temperature.Plastics can additionally be classified by their resistance and reactions to various substances and processes, such as exposure to organic solvents,oxidation,andionizing radiation.[12]Other classifications of plastics are based on qualities relevant to manufacturing or product design for a particular purpose. Examples includethermoplastics,thermosets,conductive polymers,biodegradable plastics,engineering plasticsandelastomers.
Thermoplastics and thermosetting polymers
One important classification of plastics is the degree to which the chemical processes used to make them are reversible or not.
Thermoplastics do not undergo chemical change in their composition when heated and thus can be molded repeatedly. Examples include polyethylene (PE),polypropylene(PP),polystyrene(PS), and polyvinyl chloride (PVC).[13]
Thermosets, or thermosetting polymers, can melt and take shape only once: after they have solidified, they stay solid.[14]If reheated, thermosets decompose rather than melt. In the thermosetting process, an irreversible chemical reaction occurs. Thevulcanizationofrubberis an example of this process. Before heating in the presence of sulfur, natural rubber (polyisoprene) is a sticky, slightly runny material; after vulcanization, the product is dry and rigid.
Thermosetsconsist of closely cross-linked polymers. Cross-links are shown as red dots in the figure. Elastomersconsist of wide-meshed cross-linked polymers. The wide mesh allows the material to stretch under tensile load. Thermoplasticsconsist of non-crosslinked polymers, often with a semi-crystalline structure (shown in red). They have a glass transition temperature and are fusible.
Commodity, Engineering and High-performance plastics
Commodity plastics
Around 70% of global production is concentrated in six major polymer types, the so-calledcommodity plastics.Unlike most other plastics these can often be identified by theirresin identification code(RIC):
- Polyethylene terephthalate(PET or PETE)
- High-density polyethylene(HDPE or PE-HD)
- Polyvinyl chloride(PVC or V)
- Low-density polyethylene(LDPE or PE-LD),
- Polypropylene(PP)
- Polystyrene(PS)
Polyurethanes(PUR) and PP&A fibers[15]are often also included as major commodity classes, although they usually lack RICs, as they are chemically quite diverse groups. These materials are inexpensive, versatile and easy to work with, making them the preferred choice for themass productioneveryday objects. Their biggest single application is in packaging, with some 146 million tonnes being used this way in 2015, equivalent to 36% of global production. Due to their dominance; many of the properties and problems commonly associated with plastics, such aspollutionstemming from their poorbiodegradability,are ultimately attributable to commodity plastics.
A huge number of plastics exist beyond the commodity plastics, with many having exceptional properties.
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Polymer | Production (Mt) | Percentage of all plastics (%) | Polymer type | Thermal character |
---|---|---|---|---|
Low-density polyethylene (LDPE) | 64 |
15.7 |
Polyolefin | Thermoplastic |
High-density polyethylene (HDPE) | 52 |
12.8 |
Polyolefin | Thermoplastic |
polypropylene (PP) | 68 |
16.7 |
Polyolefin | Thermoplastic |
Polystyrene (PS) | 25 |
6.1 |
Unsaturated polyolefin | Thermoplastic |
Polyvinyl chloride (PVC) | 38 |
9.3 |
Halogenated | Thermoplastic |
Polyethylene terephthalate (PET) | 33 |
8.1 |
Condensation | Thermoplastic |
Polyurethane (PUR) | 27 |
6.6 |
Condensation | Thermoset[17] |
PP&A Fibers[15] | 59 |
14.5 |
Condensation | Thermoplastic |
All Others | 16 |
3.9 |
Various | Varies |
Additives | 25 |
6.1 |
- | - |
Total | 407 |
100 |
- | - |
Engineering plastics
Engineering plasticsare more robust and are used to make products such as vehicle parts, building and construction materials, and some machine parts. In some cases they arepolymer blendsformed by mi xing different plastics together (ABS, HIPS etc.). Engineering plastics can replace metals in vehicles, lowering their weight and improving fuel efficiency by 6–8%. Roughly 50% of the volume of modern cars is made of plastic, but this only accounts for 12–17% of the vehicle weight.[18]
- Acrylonitrile butadiene styrene(ABS): electronic equipment cases (e.g. computer monitors, printers, keyboards) and drainage pipe
- High impact polystyrene(HIPS): refrigerator liners,food packagingand vending cups
- Polycarbonate(PC): compact discs, eyeglasses,riot shields,security windows, traffic lights, and lenses
- Polycarbonate + acrylonitrile butadiene styrene (PC + ABS): a blend of PC and ABS that creates a stronger plastic used in car interior and exterior parts, and in mobile phone bodies
- Polyethylene + acrylonitrile butadiene styrene (PE + ABS): a slippery blend of PE and ABS used in low-duty dry bearings
- Polymethyl methacrylate(PMMA) (acrylic): contact lenses (of the original "hard" variety), glazing (best known in this form by its various trade names around the world; e.g.Perspex,Plexiglas, and Oroglas), fluorescent-light diffusers, and rear light covers for vehicles. It also forms the basis of artistic and commercialacrylic paints,when suspended in water with the use of other agents.
- Silicones(polysiloxanes): heat-resistant resins used mainly as sealants but also used for high-temperature cooking utensils and as a base resin for industrial paints
- Urea-formaldehyde(UF): one of the aminoplasts used as a multi-colorable alternative to phenolics: used as a wood adhesive (for plywood, chipboard, hardboard) and electrical switch housings
High-performance plastics
High-performance plasticsare usually expensive, with their use limited to specialized applications which make use of their superior properties.
- Aramids:best known for their use in makingbody armor,this class of heat-resistant and strong synthetic fibers are also used in aerospace and military applications, includesKevlarandNomex,andTwaron.
- Ultra-high-molecular-weight polyethylenes
- Polyetheretherketone(PEEK): strong, chemical- and heat-resistant thermoplastic; itsbiocompatibilityallows for use in medical implant applications and aerospace moldings. It is one of the most expensive commercial polymers.
- Polyetherimide(PEI) (Ultem): a high-temperature, chemically stable polymer that does not crystallize
- Polyimide:a high-temperature plastic used in materials such asKaptontape
- Polysulfone:high-temperature melt-processable resin used in membranes, filtration media, water heater dip tubes and other high-temperature applications
- Polytetrafluoroethylene(PTFE), orTeflon:heat-resistant, low-friction coatings used in non-stick surfaces for frying pans, plumber's tape and water slides
- Polyamide-imide(PAI): High-performance engineering plastic extensively used in high performance gears, switches, transmission and other automotive components, and aerospace parts.[19]
Amorphous plastics and crystalline plastics
Many plastics are completelyamorphous(without a highly ordered molecular structure),[20]including thermosets, polystyrene, andmethyl methacrylate(PMMA).Crystallineplastics exhibit a pattern of more regularly spaced atoms, such as high-density polyethylene (HDPE), polybutylene terephthalate (PBT), and polyether ether ketone (PEEK). However, some plastics are partially amorphous and partially crystalline in molecular structure, giving them both a melting point and one or more glass transitions (the temperature above which the extent of localized molecular flexibility is substantially increased). These so-calledsemi-crystallineplastics include polyethylene, polypropylene, polyvinyl chloride, polyamides (nylons), polyesters and some polyurethanes.
Conductive polymers
Intrinsically Conducting Polymers(ICP) are organic polymers that conduct electricity. While a conductivity of up to 80 kS/cm in stretch-orientedpolyacetylene,[21]has been achieved, it does not approach that of most metals. For example, copper has a conductivity of several hundred kS/cm.[22]
Biodegradable plastics and bioplastics
Biodegradable plastics
Biodegradableplastics are plastics that degrade (break down) upon exposure to sunlight orultra-violet radiation;water or dampness; bacteria; enzymes; or wind abrasion. Attack by insects, such as waxworms and mealworms, can also be considered as forms of biodegradation.Aerobicdegradation requires that the plastic be exposed at the surface, whereasanaerobicdegradation would be effective in landfill or composting systems. Some companies producebiodegradable additivesto enhance biodegradation. Although starch powder can be added as a filler to allow some plastics to degrade more easily, such treatment does not lead to complete breakdown. Some researchers havegenetically engineeredbacteria to synthesize completely biodegradable plastics, such as polyhydroxy butyrate (PHB); however, these were still relatively costly as of 2021.[23]
Bioplastics
While most plastics are produced from petrochemicals,bioplasticsare made substantially from renewable plant materials like cellulose and starch.[24]Due both to the finite limits of fossil fuel reserves and torising levels of greenhouse gasescaused primarily by the burning of those fuels, the development of bioplastics is a growing field.[25][26]Global production capacity for bio-based plastics is estimated at 327,000 tonnes per year. In contrast, global production of polyethylene (PE) and polypropylene (PP), the world's leading petrochemical-derived polyolefins, was estimated at over 150 million tonnes in 2015.[27]
Plastic industry
The plastic industry includes the global production,compounding,conversionand sale of plastic products. Although theMiddle EastandRussiaproduce most of the requiredpetrochemicalraw materials, the production of plastic is concentrated in the global East and West. The plastic industry comprises a huge number of companies and can be divided into several sectors:
Production
Between 1950 and 2017, 9.2 billion tonnes of plastic are estimated to have been made, with more than half this having been produced since 2004. Since the birth of the plastic industry in the 1950s, global production has increased enormously, reaching 400 million tonnes a year in 2021; this is up from 381 million metric tonnes in 2015 (excluding additives).[2][16]From the 1950s, rapid growth occurred in the use of plastics for packaging, in building and construction, and in other sectors.[2]If global trends on plastic demand continue, it is estimated that by 2050 annual global plastic production will exceed 1.1 billion tonnes annually.[2]
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A SOCAR Polymer polypropylene plant inSumgayit,Azerbaijan
Graphs are unavailable due to technical issues. There is more info onPhabricatorand onMediaWiki.org. |
Plastics are produced in chemical plants by thepolymerizationof their starting materials (monomers); which are almost alwayspetrochemicalin nature. Such facilities are normally large and are visually similar tooil refineries,with sprawling pipework running throughout. The large size of these plants allows them to exploiteconomies of scale.Despite this, plastic production is not particularly monopolized, with about 100 companies accounting for 90% of global production.[28]This includes a mixture of private and state-owned enterprises. Roughly half of all production takes place in East Asia, with China being the largest single producer. Major international producers include:
Region | Global production |
---|---|
China | 31% |
Japan | 3% |
Rest of Asia | 17% |
NAFTA | 19% |
Latin America | 4% |
Europe | 16% |
CIS | 3% |
Middle East & Africa | 7% |
- Dow Chemical
- LyondellBasell
- Exxonmobil
- SABIC
- BASF
- Sibur
- Shin-Etsu Chemical
- Indorama Ventures
- Sinopec
- Braskem
Historically,EuropeandNorth Americahave dominated global plastics production. However, since 2010 Asia has emerged as a significant producer, withChinaaccounting for 31% of total plastic resin production in 2020.[29]Regional differences in the volume of plastics production are driven by user demand, the price of fossil fuel feedstocks, and investments made in the petrochemical industry. For example, since 2010 over US$200 billion has been invested in the United States in new plastic and chemical plants, stimulated by the low cost of raw materials. In theEuropean Union(EU), too, heavy investments have been made in the plastics industry, which employs over 1.6 million people with a turnover of more than 360 billion euros per year. In China in 2016 there were over 15,000 plastic manufacturing companies, generating more than US$366 billion in revenue.[2]
In 2017, the global plastics market was dominated bythermoplastics– polymers that can be melted and recast. Thermoplastics includepolyethylene(PE),polyethylene terephthalate(PET),polypropylene(PP),polyvinyl chloride(PVC),polystyrene(PS) and synthetic fibers, which together represent 86% of all plastics.[2]
Compounding
Plastic is not sold as a pure unadulterated substance, but is instead mixed with various chemicals and other materials, which are collectively known as additives. These are added during thecompoundingstage and include substances such asstabilizers,plasticizersanddyes,which are intended to improve the lifespan, workability or appearance of the final item. In some cases, this can involve mi xing different types of plastic together to form apolymer blend,such ashigh impact polystyrene.Large companies may do their own compounding prior to production, but some producers have it done by a third party. Companies that specialize in this work are known as Compounders.
The compounding of thermosetting plastic is relatively straightforward; as it remains liquid until it iscuredinto its final form. For thermosoftening materials, which are used to make the majority of products, it is necessary to melt the plastic in order to mix-in the additives. This involves heating it to anywhere between 150–320 °C (300–610 °F). Molten plastic is viscous and exhibitslaminar flow,leading to poor mi xing. Compounding is therefore done using extrusion equipment, which is able to supply the necessary heat and mi xing to give a properly dispersed product.
The concentrations of most additives are usually quite low, however high levels can be added to createMasterbatchproducts. The additives in these are concentrated but still properly dispersed in the host resin. Masterbatch granules can be mixed with cheaper bulk polymer and will release their additives during processing to give ahomogeneousfinal product. This can be cheaper than working with a fully compounded material and is particularly common for the introduction of color.
Converting
Companies that produce finished goods are known asconverters(sometimes processors). The vast majority of plastics produced worldwide are thermosoftening and must be heated until molten in order to be molded. Various sorts ofextrusionequipment exist which can then form the plastic into almost any shape.
- Film blowing- Plastic films (carrier bags, sheeting)
- Blow molding- Small thin-walled hollow objects in large quantities (drinks bottles, toys)
- Rotational molding- Large thick-walled hollow objects (IBC tanks)
- Injection molding- Solid objects (phone cases, keyboards)
- Spinning- Produces fibers (nylon,spandexetc.)
For thermosetting materials the process is slightly different, as the plastics are liquid to begin with and but must becuredto give solid products, but much of the equipment is broadly similar.
The most commonly produced plastic consumer products include packaging made fromLDPE(e.g. bags, containers, food packaging film), containers made fromHDPE(e.g. milk bottles, shampoo bottles, ice cream tubs), andPET(e.g. bottles for water and other drinks). Together these products account for around 36% of plastics use in the world. Most of them (e.g. disposable cups, plates, cutlery, takeaway containers, carrier bags) are used for only a short period, many for less than a day. The use of plastics in building and construction, textiles, transportation and electrical equipment also accounts for a substantial share of the plastics market. Plastic items used for such purposes generally have longer life spans. They may be in use for periods ranging from around five years (e.g. textiles and electrical equipment) to more than 20 years (e.g. construction materials, industrial machinery).[2]
Plastic consumption differs among countries and communities, with some form of plastic having made its way into most people's lives. North America (i.e. the North American Free Trade Agreement or NAFTA region) accounts for 21% of global plastic consumption, closely followed by China (20%) and Western Europe (18%). In North America and Europe, there is high per capita plastic consumption (94 kg and 85 kg/capita/year, respectively). In China, there is lower per capita consumption (58 kg/capita/year), but high consumption nationally because of its large population.[2]
Gallery
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Water bottles made ofPET
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High density polythene (HDPE) is used for making sturdy containers; transparent containers may be made of PET.
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Disposable suits can be made from non-woven HDPE fabric.
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Plastic mailing envelopes made of HDPE
-
Clear plastic bags (shown) are made of low density polythene (LDPE); blown-film shopping bags with handles are now made of HDPE.
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AZiplocbag made of LDPE
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Food wrap made of LDPE
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Metalizedpolypropylenefilm is a commonly used snack pack material.[30]
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Kinder Joyshell made of polypropylene
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A polypropylene chair
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Stools made of HDPE
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Expandedpolystyrenefoam ( "Thermocol" )
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Extruded polystyrene foam ( "Styrofoam" )
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Thermocol take-away food container
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Egg tray made ofPETE
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A piece ofpackaging foammade of LDPE
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A kitchen sponge made ofpolyurethane foam
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iPhone 5c,a smartphone with apolycarbonate"unibody" shell
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To withstand the extremewater pressure,this10-meterdeepMonterey Bay Aquariumtank has windows made ofacrylic glassup to 33 cm thick.
-
PVCpipes
-
PVC blister pack
Applications
The largest application for plastics is as packaging materials, but they are used in a wide range of other sectors, including: construction (pipes, gutters, door and windows), textiles (stretchable fabrics,fleece), consumer goods (toys, tableware, toothbrushes), transportation (headlights, bumpers,body panels,wing mirrors), electronics (phones, computers, televisions) and as machine parts.[16]In optics, plastics are used to manufacture aspheric lenses.[31]
Graphs are unavailable due to technical issues. There is more info onPhabricatorand onMediaWiki.org. |
Graphs are unavailable due to technical issues. There is more info onPhabricatorand onMediaWiki.org. |
Additives
Additives are chemicals blended into plastics to change their performance or appearance, making it possible to alter the properties of plastics to better suit their intended applications.[32][33]Additives are therefore one of the reasons why plastic is used so widely.[34]Plastics are composed of chains of polymers. Many different chemicals are used as plastic additives. A randomly chosen plastic product generally contains around 20 additives. The identities and concentrations of additives are generally not listed on products.[2]
In the EU, over 400 additives are used in high volumes.[35][2]In a global market analysis, 5,500 additives were found.[36]At a minimum, all plastic contains somepolymer stabilizerswhich permit them to be melt-processed (molded) without sufferingpolymer degradation.Other additives are optional and can be added as required, with loadings varying significantly between applications. The amount of additives contained in plastics varies depending on the additives' function. For example, additives inpolyvinyl chloride(PVC) can constitute up to 80% of the total volume.[2]Pure unadulterated plastic (barefoot resin) is never sold, even by the primary producers.
Leaching
Additives may be weakly bound to the polymers or react in the polymer matrix. Although additives are blended into plastic they remain chemically distinct from it, and can graduallyleachback out during normal use, when in landfills, or following improper disposal in the environment.[37]Additives may also degrade to form other toxic molecules. Plastic fragmentation into microplastics and nanoplastics can allow chemical additives to move in the environment far from the point of use. Once released, some additives and derivatives may persist in the environment and bioaccumulate in organisms. They can have adverse effects on human health and biota. A recent review by the United States Environmental Protection Agency (US EPA) revealed that out of 3,377 chemicals potentially associated with plastic packaging and 906 likely associated with it, 68 were ranked by ECHA as "highest for human health hazards" and 68 as "highest for environmental hazards".[2]
Recycling
As additives change the properties of plastics they have to be considered during recycling. Presently, almost all recycling is performed by simply remelting and reforming used plastic into new items. Additives present risks in recycled products, as they are difficult to remove. When plastic products are recycled, it is highly likely that the additives will be integrated into the new products. Waste plastic, even if it is all of the same polymer type, will contain varying types and amounts of additives. Mi xing these together can give a material with inconsistent properties, which can be unappealing to industry. For example, mi xing different colored plastics with differentplastic colorantstogether can produce a discolored or brown material and for this reason plastic is usually sorted by both polymer type and color before recycling.[2]
Absence of transparency and reporting across the value chain often results in lack of knowledge concerning the chemical profile of the final products. For example, products containing brominated flame retardants have been incorporated into new plastic products. Flame retardants are a group of chemicals used in electronic and electrical equipment, textiles, furniture and construction materials which should not be present in food packaging or child care products. A recent study found brominated dioxins as unintentional contaminants in toys made from recycled plasticelectronic wastethat contained brominated flame retardants. Brominated dioxins have been found to exhibit toxicity similar to that of chlorinated dioxins. They can have negative developmental effects and negative effects on the nervous system and interfere with mechanisms of the endocrine system.[2]
Health effects
Many of the controversies associated with plastics actually relate to their additives, as some compounds can be persistent,bioaccumulatingand potentially harmful.[38][39][32]The now banned flame retardantsOctaBDEandPentaBDEare an example of this, while the health effects ofphthalatesare an ongoing area of public concern. Additives can also be problematic if waste is burned, especially when burning is uncontrolled or takes place in low- technology incinerators, as is common in many developing countries. Incomplete combustion can cause emissions of hazardous substances such as acid gases and ash which can contain persistent organic pollutants (POPs) such asdioxins.[2]
A number of additives identified as hazardous to humans and/or the environment are regulated internationally. TheStockholm Convention on Persistent Organic Pollutants(POPs) is a global treaty to protect human health and the environment from chemicals that remain intact in the environment for long periods, become widely distributed geographically, accumulate in the fatty tissue of humans and wildlife, and have harmful impacts on human health or on the environment.[2]
Other additives proven to be harmful such ascadmium,chromium,leadandmercury(regulated under theMinamata Convention on Mercury), which have previously been used in plastic production, are banned in many jurisdictions. However they are still routinely found in some plastic packaging including food packaging. The use of the additivebisphenol A(BPA) in plastic baby bottles is banned in many parts of the world, but is not restricted in some low-income countries.[2]
In 2023,plasticosis,a new disease caused solely by plastics, was discovered in seabirds. The birds identified as having the disease have scarred digestive tracts from ingesting plastic waste.[40]"When birds ingest small pieces of plastic, they found, it inflames the digestive tract. Over time, the persistent inflammation causes tissues to become scarred and disfigured, affecting digestion, growth and survival."[41]
Types of additive
Additive type | Typical concentration when present (%)[32] | Description | Example compounds | Comment | Share of global additive production (by weight)[16] |
---|---|---|---|---|---|
Plasticizers | 10–70 | Plastics can be brittle, adding some plasticizer makes them more durable, adding lots makes them flexible | Phthalatesare the dominant class, safer alternatives includeadipateesters (DEHA,DOA) andcitrateesters (ATBCandTEC) | 80–90% of world production is used in PVC, much of the rest is used incellulose acetate.For most products loadings are between 10 and 35%, high loadings are used forplastisols | 34% |
Flame retardants | 1–30 | Being petrochemicals, most plastics burn readily, flame retardants can prevent this | Brominated flame retardants,chlorinated paraffins | Non-chlorinatedorganophosphatesare ecologically safer, though often less efficient | 13% |
Heat stabilizers | 0.3-5 | Prevents heat related degradation | Traditionally derivatives of lead, cadmium & tin. Safer modern alternatives include barium/zinc mixtures andcalcium stearate,along with various synergists | Almost exclusively used in PVC. | 5% |
Fillers | 0–50 | Bulking agents. Can change appearance and mechanical properties, can lower price | Calcium carbonate"chalk",talc,glass beads,carbon black.Also reinforcing fillers likecarbon-fiber | Mostopaqueplastic contains fillers. High levels can also protect against UV rays. | 28% |
Impact modifiers | 10–40 | Improved toughness and resistance to damage[42] | Typically some otherelastomericpolymer, e.g. rubbers, styrene copolymers | Chlorinated polyethyleneis used for PVC | 5% |
Antioxidants | 0.05–3 | Protects against degradation during processing | Phenols,phosphite esters,certainthioethers | The most widely used type of additives, all plastics will containpolymer stabilizersof some sort | 6% |
Colorants | 0.001-10 | Imparts color | Numerous dyes or pigments | 2% | |
Lubricants | 0.1-3 | Assist in forming/molding the plastic, includes processing aids (or flow aids),release agents,slip additives | HazardousPFASs.Paraffin wax,wax esters,metal stearates (i.e.zinc stearate), long-chainfatty acid amides(oleamide,erucamide) | Very common. All examples form a coating between the plastic and machine parts during production. Reduces pressure and power usage in the extruder. Reduces imperfections. | 2% |
Light stabilizers | 0.05–3 | Protects against UV damage | HALS,UV blockersand quenchers | Normally only used for items intended for outdoor use | 1% |
Other | Various | Antimicrobials,antistatics,blowing agents,nucleating agents,clarifying agents | 4% |
Toxicity
Pure plastics have low toxicity due to their insolubility in water, and because they have a large molecular weight, they are biochemically inert. Plastic products contain a variety of additives, however, some of which can be toxic.[43]For example, plasticizers likeadipatesandphthalatesare often added to brittle plastics like PVC to make them pliable enough for use in food packaging, toys, and many other items. Traces of these compounds can leach out of the product. Owing to concerns over the effects of suchleachates,the EU has restricted the use ofDEHP(di-2-ethylhexyl phthalate) and other phthalates in some applications, and the US has limited the use of DEHP,DPB,BBP,DINP,DIDP,andDnOPin children's toys and child-care articles through theConsumer Product Safety Improvement Act.Some compounds leaching from polystyrene food containers have been proposed to interfere with hormone functions and are suspected human carcinogens (cancer-causing substances).[44]Other chemicals of potential concern includealkylphenols.[39]
While a finished plastic may be non-toxic, the monomers used in the manufacture of its parent polymers may be toxic. In some cases, small amounts of those chemicals can remain trapped in the product unless suitable processing is employed. For example, theWorld Health Organization'sInternational Agency for Research on Cancer(IARC) has recognizedvinyl chloride,the precursor to PVC, as a human carcinogen.[44]
Bisphenol A (BPA)
Some plastic products degrade to chemicals withestrogenicactivity.[45]The primary building block of polycarbonates,bisphenol A(BPA), is an estrogen-likeendocrine disruptorthat may leach into food.[44]Research inEnvironmental Health Perspectivesfinds that BPA leached from the lining of tin cans,dental sealantsand polycarbonate bottles can increase the body weight of lab animals' offspring.[46]A more recent animal study suggests that even low-level exposure to BPA results in insulin resistance, which can lead to inflammation and heart disease.[47]As of January 2010, theLos Angeles Timesreported that the US Food and Drug Administration (FDA) is spending $30 million to investigate indications of BPA's link to cancer.[48]Bis(2-ethylhexyl) adipate,present in plastic wrap based on PVC, is also of concern, as are thevolatile organic compoundspresent innew car smell.The EU has a permanent ban on the use of phthalates in toys. In 2009, the US government banned certain types of phthalates commonly used in plastic.[49]
Environmental effects
Because the chemical structure of most plastics renders them durable, they are resistant to many natural degradation processes. Much of this material may persist for centuries or longer, given the demonstrated persistence of structurally similar natural materials such asamber.
There are differing estimates of how muchplastic wastehas been produced in the last century. By one estimate, one billion tons of plastic waste have been discarded since the 1950s.[50]Others estimate a cumulative human production of 8.3 billion tons of plastic, of which 6.3 billion tons is waste, with only 9% getting recycled.[51]
It is estimated that this waste is made up of 81% polymer resin, 13% polymer fibers and 32% additives. In 2018 more than 343 million tons of plastic waste were generated, 90% of which was composed of post-consumer plastic waste (industrial, agricultural, commercial and municipal plastic waste). The rest was pre-consumer waste from resin production and manufacturing of plastic products (e.g. materials rejected due to unsuitable color, hardness, or processing characteristics).[2]
TheOcean Conservancyreported that China, Indonesia, Philippines, Thailand, and Vietnam dump more plastic into the sea than all other countries combined.[52]The rivers Yangtze, Indus, Yellow, Hai, Nile, Ganges, Pearl, Amur, Niger, and Mekong "transport 88% to 95% of the global [plastics] load into the sea."[53][54][verify quote punctuation]
The presence of plastics, particularlymicroplastics,within the food chain is increasing. In the 1960s microplastics were observed in the guts of seabirds, and since then have been found in increasing concentrations.[55]The long-term effects of plastics in the food chain are poorly understood. In 2009 it was estimated that 10% of modern waste was plastic,[56]although estimates vary according to region.[55]Meanwhile, 50% to 80% of debris in marine areas is plastic.[55]Plastic is often used in agriculture. There is more plastic in the soil than in the oceans. The presence of plastic in the environment hurts ecosystems and human health.[57]
Research on the environmental impacts has typically focused on the disposal phase. However, the production of plastics is also responsible for substantial environmental, health and socioeconomic impacts.[58]
Prior to theMontreal Protocol,CFCshad been commonly used in the manufacture of the plastic polystyrene, the production of which had contributed to depletion of theozone layer.
Efforts to minimize environmental impact of plastics may include lowering of plastics production and use, waste- and recycling-policies, and the proactive development and deployment ofalternatives to plasticssuch as forsustainable packaging.
Microplastics
Microplasticsarefragmentsof any type of plastic less than 5 mm (0.20 in) in length,[59]according to the U.S.National Oceanic and Atmospheric Administration(NOAA)[60][61]and theEuropean Chemicals Agency.[62]They causepollutionby enteringnaturalecosystemsfrom a variety of sources, includingcosmetics,clothing,food packaging,and industrial processes.[59][63] The termmicroplasticsis used to differentiate from larger, non-microscopicplastic waste.Two classifications of microplastics are currently recognized. Primary microplastics include any plastic fragments orparticlesthat are already 5.0 mm in size or less before entering theenvironment.[63]These includemicrofibersfrom clothing,microbeads,plasticglitter[64]andplastic pellets(also known as nurdles).[65][66][67]Secondary microplastics arise from thedegradation(breakdown) of larger plastic products through natural weathering processes after entering the environment.[63]Such sources of secondary microplastics include water and soda bottles, fishing nets, plastic bags, microwavecontainers,tea bags and tire wear.[68][67][69][70]Both types are recognized to persist in the environment at high levels, particularly inaquaticandmarine ecosystems,where they causewater pollution.[71] 35% of all ocean microplastics come from textiles/clothing, primarily due to the erosion ofpolyester,acrylic,ornylon-based clothing, often during the washing process.[72]However, microplastics also accumulate in the air andterrestrial ecosystems.
Because plastics degrade slowly (often over hundreds to thousands of years),[73][74]microplastics have a high probability of ingestion, incorporation into, andaccumulationin the bodies and tissues of many organisms.[59]The toxicchemicalsthat come from both the ocean and runoff can alsobiomagnifyup the food chain.[75][76]In terrestrial ecosystems, microplastics have been demonstrated to reduce the viability ofsoilecosystems and reduce weight ofearthworms.[77][78]As of 2023, the cycle and movement of microplastics in the environment was not fully known.[63]Deep layer ocean sediment surveys in China (2020) show the presence of plastics in deposition layers far older than the invention of plastics, leading to suspected underestimation of microplastics in surface sample ocean surveys.[79]Decomposition of plastics
Plasticsdegradeby a variety of processes, the most significant of which is usuallyphoto-oxidation.Their chemical structure determines their fate. Polymers'marine degradationtakes much longer as a result of the saline environment and cooling effect of the sea, contributing to the persistence of plastic debris in certain environments.[55]Recent studies have shown, however, that plastics in the ocean decompose faster than had been previously thought, due to exposure to the sun, rain, and other environmental conditions, resulting in the release of toxic chemicals such asbisphenol A.However, due to the increased volume of plastics in the ocean, decomposition has slowed down.[80]The Marine Conservancy has predicted the decomposition rates of several plastic products: It is estimated that a foam plastic cup will take 50 years, a plastic beverage holder will take 400 years, adisposable diaperwill take 450 years, and fishing line will take 600 years to degrade.[81]
Microbial species capable of degrading plastics are known to science, some of which are potentially useful for disposal of certain classes of plastic waste.
- In 1975, a team of Japanese scientists studying ponds containing waste water from a nylon factory discovered a strain ofFlavobacteriumthat digests certain byproducts ofnylon 6manufacture, such as the linear dimer of6-aminohexanoate.[82]Nylon 4 (polybutyrolactam) can be degraded by the ND-10 and ND-11 strands ofPseudomonas sp.found in sludge, resulting in GABA (γ-aminobutyric acid) as a byproduct.[83]
- Several species of soil fungi can consume polyurethane,[84]including two species of the Ecuadorian fungusPestalotiopsis.They can consume polyurethane both aerobically and anaerobically (such as at the bottom of landfills).[85]
- Methanogenic microbial consortia degrade styrene, using it as a carbon source.[86]Pseudomonas putidacan convertstyreneoil into various biodegradable plastic|biodegradablepolyhydroxyalkanoates.[87][88]
- Microbial communities isolated from soil samples mixed with starch have been shown to be capable of degrading polypropylene.[89]
- The fungusAspergillus fumigatuseffectively degrades plasticized PVC.[90]: 45–46 Phanerochaete chrysosporiumhas been grown on PVC in a mineral salt agar.[90]: 76 P. chrysosporium,Lentinus tigrinus,A. niger,andA. sydowiican also effectively degrade PVC.[90]: 122
- Phenol-formaldehyde, commonly known as Bakelite, is degraded by the white rot fungusP. chrysosporium.[91]
- Acinetobacterhas been found to partially degrade low-molecular-weight polyethyleneoligomers.[83]When used in combination,Pseudomonas fluorescensandSphingomonascan degrade over 40% of the weight of plastic bags in less than three months.[92]The thermophilic bacteriumBrevibacillus borstelensis(strain 707) was isolated from a soil sample and found capable of using low-densitypolyethyleneas a sole carbon source when incubated at 50 °C. Pre-exposure of the plastic to ultraviolet radiation broke chemical bonds and aided biodegradation; the longer the period of UV exposure, the greater the promotion of the degradation.[93]
- Hazardous molds have been found aboard space stations that degrade rubber into a digestible form.[94]
- Several species of yeasts, bacteria, algae and lichens have been found growing on synthetic polymer artifacts in museums and at archaeological sites.[95]
- In the plastic-polluted waters of theSargasso Sea,bacteria have been found that consume various types of plastic; however, it is unknown to what extent these bacteria effectively clean up poisons rather than simply release them into the marine microbial ecosystem.
- Plastic-eating microbes also have been found in landfills.[96]
- Nocardiacan degrade PET with an esterase enzyme.[97]
- The fungusGeotrichum candidum,found in Belize, has been found to consume the polycarbonate plastic found in CDs.[98][99]
- Futurohouses are made of fiberglass-reinforced polyesters, polyester-polyurethane, and PMMA. One such house was found to be harmfully degraded byCyanobacteriaandArchaea.[100][101]
Recycling
Plastic recyclingis the processing ofplastic wasteinto other products.[102][103][104]Recycling can reduce dependence onlandfill,conserve resources and protect the environment fromplastic pollutionandgreenhouse gasemissions.[105][106]Recycling rates lag behind those of other recoverable materials, such asaluminium,glassandpaper.From the start of plastic production through to 2015, the world produced around 6.3 billion tonnes of plastic waste, only 9% of which has been recycled and only ~1% has been recycled more than once.[107]Of the remaining waste, 12% was incinerated and 79% was either sent to landfills or lost to the environment as pollution.[107]
Almost all plastic is non-biodegradableand without recycling, spreads across the environment[108][109]where it causesplastic pollution.For example, as of 2015, approximately 8 million tonnes of waste plastic enters the oceans annually, damaging oceanic ecosystems and formingocean garbage patches.[110]
Almost all recycling is mechanical and involves the melting and reforming of plastic into other items. This can causepolymer degradationat the molecular level, and requires that waste be sorted by colour andpolymertype before processing, which is often complicated and expensive. Errors can lead to material with inconsistent properties, rendering it unappealing to industry.[111]Though filtration in mechanical recycling reduces microplastic release, even the most efficient filtration systems cannot prevent the release ofmicroplasticsinto wastewater.[112][113]
In feedstock recycling, waste plastic is converted into its starting chemicals, which can then become fresh plastic. This involves higher energy andcapital costs.Alternatively, plastic can be burned in place offossil fuelsinenergy recovery facilities,or biochemically converted into other useful chemicals for industry.[114]In some countries, burning is the dominant form of plastic waste disposal, particularly wherelandfill diversionpolicies are in place.
Plastic recycling is low in thewaste hierarchy,meaning thatreductionandreuseare more favourable and long-term solutions forsustainability.
It has been advocated since the early 1970s,[115]but due to economic and technical challenges, did not impact the management of plastic waste to any significant extent until the late 1980s. The plastics industry has been criticised for lobbying for expansion of recycling programmes, even while research showed that most plastic could not be economically recycled.[116][117][118][119]This has resulted in occasions where plastic waste dropped into recycling bins has not been recycled, and been treated as general waste.[120]Pyrolysis
By heating to above 500 °C in the absence of oxygen (pyrolysis), plastics can be broken down into simplerhydrocarbons.These can be reused as starting materials for new plastics.[121]They can also be used as fuels.[122]
Greenhouse gas emissions
According to the OECD, plastic contributedgreenhouse gasesin the equivalent of 1.8 billion tons ofcarbon dioxide(CO2) to the atmosphere in 2019, 3.4% of global emissions.[123]They say that by 2060, plastic could emit 4.3 billion tons of greenhouse gas emissions a year.
The effect of plastics on global warming is mixed. Plastics are generally made from fossil gas or petroleum, thus the production of plastics creates furtherfugitive emissionsof methane when the fossil gas or petroleum is produced. Also, much of the energy used in plastic production is notsustainable energy,for example high temperature from burning fossil gas. However, plastics can also limit methane emissions, for example packaging to reduce food waste.[124]
A study from 2024 found that compared to glass and aluminum, plastic may actually have less of a negative effect on the environment and therefore might be the best option for must food packaging and other common uses.[125]The study found that, "replacing plastics with alternatives is worse for greenhouse gas emissions in most cases." and that the study involving European researchers found, "15 of the 16 applications a plastic product incurs fewer greenhouse gas emissions than their alternatives."[125]
Production of plastics
Production of plastics from crude oil requires 7.9 to 13.7 kWh/lb (taking into account the average efficiency of US utility stations of 35%). Producing silicon and semiconductors for modern electronic equipment is even more energy consuming: 29.2 to 29.8 kWh/lb for silicon, and about 381 kWh/lb for semiconductors.[126]This is much higher than the energy needed to produce many other materials. For example, to produce iron (from iron ore) requires 2.5-3.2 kWh/lb of energy; glass (from sand, etc.) 2.3–4.4 kWh/lb; steel (from iron) 2.5–6.4 kWh/lb; and paper (from timber) 3.2–6.4 kWh/lb.[127]
Incineration of plastics
Quickly burning plastics at very high temperatures breaks down many toxic components, such asdioxinsandfurans.This approach is widely used in municipal solidwaste incineration.Municipal solid waste incinerators also normally treat theflue gasto decrease pollutants further, which is needed because uncontrolled incineration of plastic producescarcinogenicpolychlorinated dibenzo-p-dioxins.[128]Open-air burning of plastic occurs at lower temperatures and normally releases suchtoxicfumes.
In the European Union, municipal waste incineration is regulated by theIndustrial Emissions Directive,[129]which stipulates a minimum temperature of 850 °C for at least two seconds.[130]
Facilitation of natural degradation
The bacteriumBlaptica dubiais claimed to help degradation of commercial polysterene. This biodegradation seems to occur in some plastic degrading bacteria inhabiting the gut of cockroaches. The biodegradation products have been found in their feces too.[131]
History
The development of plastics has evolved from the use of naturally plastic materials (e.g.,gumsandshellac) to the use of the chemical modification of those materials (e.g., natural rubber,cellulose,collagen,andmilk proteins), and finally to completely synthetic plastics (e.g., bakelite, epoxy, and PVC). Early plastics were bio-derived materials such as egg and blood proteins, which areorganic polymers.In around 1600 BC,Mesoamericansused natural rubber for balls, bands, and figurines.[4]Treated cattle horns were used as windows for lanterns in theMiddle Ages.Materials that mimicked the properties of horns were developed by treating milk proteins with lye. In the nineteenth century, as chemistry developed during theIndustrial Revolution,many materials were reported. The development of plastics accelerated withCharles Goodyear's 1839 discovery ofvulcanizationto harden natural rubber.
Parkesine,invented byAlexander Parkesin 1855 and patented the following year,[132]is considered the first man-made plastic. It was manufactured from cellulose (the major component of plant cell walls) treated withnitric acidas a solvent. The output of the process (commonly known as cellulose nitrate or pyroxilin) could be dissolved in alcohol and hardened into a transparent and elastic material that could be molded when heated.[133]By incorporating pigments into the product, it could be made to resemble ivory. Parkesine was unveiled at the1862 International Exhibitionin London and garnered for Parkes the bronze medal.[134]
In 1893, French chemist Auguste Trillat discovered the means to insolubilizecasein(milk proteins) by immersion informaldehyde,producing material marketed asgalalith.[135]In 1897, mass-printing press owner Wilhelm Krische of Hanover, Germany, was commissioned to develop an alternative to blackboards.[135]The resultant horn-like plastic made from casein was developed in cooperation with the Austrian chemist (Friedrich) Adolph Spitteler (1846–1940). Although unsuitable for the intended purpose, other uses would be discovered.[135]
The world's first fully synthetic plastic wasBakelite,invented in New York in 1907 byLeo Baekeland,[5]who coined the termplastics.[6]Many chemists have contributed to thematerials scienceof plastics, including Nobel laureateHermann Staudinger,who has been called "the father ofpolymer chemistry,"andHerman Mark,known as "the father ofpolymer physics."[7]
After World War I, improvements in chemistry led to an explosion of new forms of plastics, with mass production beginning in the 1940s and 1950s.[56]Among the earliest examples in the wave of new polymers were polystyrene (first produced byBASFin the 1930s)[4]and polyvinyl chloride (first created in 1872 but commercially produced in the late 1920s).[4]In 1923, Durite Plastics, Inc., was the first manufacturer of phenol-furfural resins.[136]In 1933,polyethylenewas discovered byImperial Chemical Industries(ICI) researchers Reginald Gibson and Eric Fawcett.[4]
The discovery ofpolyethylene terephthalate(PETE) is credited to employees of theCalico Printers' Associationin the UK in 1941; it was licensed toDuPontfor the US and ICI otherwise, and as one of the few plastics appropriate as a replacement for glass in many circumstances, resulting in widespread use for bottles in Europe.[4]In 1954polypropylenewas discovered byGiulio Nattaand began to be manufactured in 1957.[4]Also in 1954 expandedpolystyrene(used for building insulation, packaging, and cups) was invented byDow Chemical.[4]
Policy
Work is currently underway to develop aglobal treaty on plastic pollution.On March 2, 2022,UN Member Statesvoted at the resumed fifthUN Environment Assembly(UNEA-5.2) to establish an Intergovernmental Negotiating Committee (INC) with themandateof advancing a legally-binding international agreement on plastics.[137]The resolution is entitled "End plastic pollution: Towards an international legally binding instrument." The mandate specifies that the INC must begin its work by the end of 2022 with the goal of "completing a draft global legally binding agreement by the end of 2024."[138]
See also
- American Recyclable Plastic Bag Alliance– Manufacturers and recyclers' lobby group
- Corn construction– Use of corn (maize) in construction
- Light activated resin– resin that cures when exposed to light of appropriate wavelengths
- Organic light emitting diode– Diode that emits light from an organic compound
- Plastic film– Thin continuous polymeric material
- Plastic pollution– Accumulation of plastic in natural ecosystems
- Plastics engineering– Engineering field studying polymer materials
- Plasticulture– Use of plastic materials in agriculture
- Plastisphere– Plastic debris suspended in water and organisms which live in it
- Refill (scheme)– British environmental campaign
- Roll-to-roll processing– countinous printing method that prints directly onto a roll of fabric or other materials
- Self-healing plastic– Substances that can repair themselves
- Thermal cleaning– Industrial cleaning techniques
- Thermoforming– Manufacturing process for molding plastic with heat
- Timeline of materials technology– Tools
Plastic in the sense of malleable
- Plastic arts– Art that involves physical manipulation
- Plastic ratio– Number, approximately 1.3247
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